A-FMDS User Guide

Day-to-day use of the Daily Management module in ProAlert Core

ProAlert
New to A-FMDS?

This guide covers how to use the screens. For why A-FMDS exists and how the pieces fit together, read the A-FMDS System Overview first. It explains the Target → Gap → Problem → Action loop this guide assumes you know.

Finding A-FMDS

A-FMDS (the Automated Floor Management Daily System) lives under the AFMDS menu in the main ProAlert Core navigation bar. It is available to every signed-in user.

The AFMDS menu
Menu itemOpens
Daily Management Board The live board of recent gaps and problems.
Problems The full problem list, with filtering and manual creation.
Actions Every action across all problems.
Escalations Escalation rules and the events they have fired.
Live updates

Every A-FMDS screen shows a small connection badge in the top-right (Connected). When it is green, the screen updates itself in real time as other people raise gaps, create problems, and complete actions: no need to refresh. All times are shown in your local time zone.

The Daily Board

The Daily Management Board is the home screen of A-FMDS: the one you would put on a TV by the line. It has two live lists:

Recent Gaps

Every gap that has been detected, newest first: the metric, how far the actual missed the target, the severity, and a Promote button.

Recent Problems

Every problem, newest first: number, title, category, severity, priority and status. Click a problem number to open it.

Severity is colour-coded everywhere in A-FMDS, so the board reads at a glance:

Critical   Warning   Info

The "Raise Test Gap" button

On development and test servers the board shows a red Raise Test Gap button. It injects a sample scrap gap so you can watch the live flow end to end without waiting for a real event. It does not appear on production.

Gaps & Promotion

A Gap is the system saying "an actual value missed its target." Most gaps are raised automatically by ProAlert's detectors: a scrap-rate breach, a sensor alarm, a missed schedule. They appear on the board on their own; you do not create them by hand.

A gap on its own has no owner. To make it someone's responsibility you promote it to a Problem.

Promoting a gap
1
Find the gap on the Daily Board's Recent Gaps list.
2
Click Promote in its row.
3
A new Problem is created from the gap, carrying over its category, severity, and scope, and appears in the Recent Problems list immediately. The gap's button changes to a Promoted badge so it cannot be promoted twice.
Automatic promotion

Critical gaps can be configured to promote themselves: the problem is created the instant the gap is detected, so the most serious issues never wait for a human to click. One problem can also gather several recurring gaps of the same kind, rather than spawning a new problem each time.

Working with Problems

The Problems screen is the heart of A-FMDS. A Problem is an operational issue that someone is accountable for resolving.

The problem list

AFMDS → Problems lists every problem, newest first, with a Status filter at the top. Choose a single lifecycle status, or leave it on "All statuses." Click any problem number to open its detail page.

Creating a problem by hand

Not every problem starts as a detected gap: sometimes a person simply spots one. Use the New Problem button on the Problems screen:

1
Click + New Problem to open the form.
2
Enter a Title, pick a Category, Severity and Priority, and optionally an Owner, a Due Date and a Description.
3
Click Create Problem. It appears in the list and on the board at status Open.
The problem detail page

The detail page has four areas:

  • Header: title, category, severity, priority, status, owner, due date and description. Click Edit to change any of them.
  • Lifecycle controls: the buttons that move the problem through its status flow.
  • Actions panel: the steps being taken to resolve it (see Working with Actions).
  • Timeline: the complete, permanent history of the problem.
Editing & assigning

Click Edit on the header to change the title, classification, due date, description, or the Owner (chosen from a list of users). Saving an owner change formally assigns the problem: an unassigned Open problem moves to Assigned automatically.

The problem lifecycle

A problem follows a controlled lifecycle. A-FMDS only allows valid moves, so a problem can never skip a step. The lifecycle buttons on the detail page show only the moves that are valid right now.

StatusMeaning
Open Raised, not yet assigned.
Assigned Has an owner; work not yet started.
InProgress The owner is actively working it.
AwaitingSupport Waiting on another person or team.
Blocked Stopped by an obstacle.
Resolved The owner believes it is fixed.
Verified An independent person confirmed the fix.
Closed Done. The terminal state.
Reopened Came back: closed too soon, or recurred.
Verification: the closed-loop check

Resolved means "I think it's fixed." Verified means "someone else checked." Use Request Verification to resolve a problem and flag that it must be independently verified. Once flagged, it cannot be closed until someone clicks Verify. This is the ISO 9001 (International Organization for Standardization) corrective-action discipline built into the workflow.

Merging duplicates

If two problems are really the same issue, open the duplicate and click Merge. Enter the number of the problem to keep; the duplicate's linked gaps move onto the surviving problem and the duplicate is closed. Merges are recorded in both problems' timelines.

The timeline

Every problem keeps a permanent Timeline: created, assigned, edited, status changes, verification, merges. Each entry is stamped with who did it and when. Expand Payload on any entry to see exactly what changed. The timeline is append-only: it is the audit trail and it cannot be edited.

Working with Actions

A Problem says "this is mine to fix." The Actions are the concrete, individually-tracked steps that actually fix it. A problem usually needs several: contain it now, find the cause, apply the permanent fix, verify it held. Each has its own owner and due date.

Adding an action

On a problem's detail page, in the Actions panel, click + Add Action. Give it a title, choose an Action Type, a priority, an owner and a due date. Tick Verification Required if the action must be independently checked before it counts as done.

Action types
Investigate Dig into what is happening.
Containment Stop the bleeding now, a temporary measure.
Correction Fix this specific occurrence.
Corrective Fix the root cause so it does not recur.
Preventive Stop it happening elsewhere.
Verification Confirm a fix actually worked.
Coaching / Followup / Custom People follow-ups and anything else.
The action lifecycle

Each action row shows the buttons valid for its current status:

NotStarted InProgress Complete Verified

(with Blocked and Cancelled as optional side exits)

ButtonWhat it does
StartBegin work: NotStarted → InProgress.
Block / Resume Flag an obstacle, or clear it.
Complete Mark the work done (with optional notes).
Verify Independently confirm a completed action.
AssignSet or change the owner.
CancelAbandon an action that is no longer needed.
The global Actions list

AFMDS → Actions shows every action across all problems, with a status filter. It answers "what is outstanding everywhere?" and each row links back to its parent problem. Use the per-problem panel to work an action; use this list to survey them.

Escalations

Escalation is A-FMDS's safety net: if a problem or action sits too long, the system raises it up the chain automatically. Nobody has to remember to chase it.

The AFMDS → Escalations screen has two parts:

Recent Escalations

Every escalation the engine has fired: which rule, which target, which level, and when. New ones appear live.

Escalation Rules

The active rules and their level ladders: "after N minutes, notify X." Read-only for now; a rule editor arrives in Phase F3.

How a rule works

A rule is a ladder of levels. Each level says "once the target has been open this many minutes, notify this person or role." A level can repeat. The background engine checks open problems and actions roughly once a minute and fires any level whose time has come: once each, so you are never spammed.

Example ladder for a critical problem:

  • L1 after 15 min → notify the area Supervisor
  • L2 after 30 min → notify the Plant Manager
Acknowledging an escalation

When you have seen an escalation and taken it on, click Acknowledge on its row. The badge turns Acknowledged and records who acknowledged it. Acknowledging is the signal that a human now owns the escalation. It does not close the underlying problem; you still resolve that through its own lifecycle.

Escalation is about time, not blame

An escalation firing is not a reprimand. It is the system protecting the problem from being forgotten. The fastest way to stop escalations is to keep problems moving through their lifecycle.

Roles & the Daily Routine

A-FMDS does not enforce job titles: everyone can see everything. It works best when each role uses it for a clear purpose.

RoleHow they use A-FMDS
Operator / Line Spots an issue the detectors miss and raises it with New Problem. Works the actions assigned to them.
Supervisor / Lead Owns the daily board. Promotes gaps, takes ownership of problems, creates and assigns actions, drives the lifecycle, acknowledges escalations.
Maintenance / Engineer Carries the corrective and preventive actions; completes them and records what was done.
Manager Verifies resolved problems, watches the Escalations screen, uses the Problems list to see what is open and ageing.
A typical daily rhythm
1
Start of shift: gather at the Daily Board. Review overnight gaps and any problems still open.
2
Promote & assign: promote the gaps that need owning; assign each new problem to a person.
3
Plan the work: on each problem, add the actions that will resolve it and give them owners and due dates.
4
Through the shift: owners move actions and problems along; the board updates live; escalations are acknowledged.
5
Close the loop: resolve, verify and close finished problems so they leave the active board.

Coming Soon

Everything above is available today. These capabilities are planned for later phases: see the rollout phases in the System Overview.

PhaseWhat it adds
F3 The full SQDCP (Safety, Quality, Delivery, Cost, People) grid board with a TV display mode, click-to-drill cells, an Andon overlay, an escalation-rule editor, and exportable accountability reports.
F4 Coaching notes, Leader Standard Work (LSW) routines and checklists, and Tiered Meetings with agendas built automatically from open gaps.
F5 A knowledge base of past resolutions, recurrence-driven "similar problem" suggestions, mobile push notifications and mobile pages.
Feedback shapes the rest

A-FMDS is being built phase by phase against real use. If a screen does not match how your floor actually runs its day, that feedback is wanted. It is far cheaper to adjust now than after F5.