ProAlert™ Feature Ecosystem

250+ Features.
One Platform.

Maintenance, quality, procurement, asset compliance, daily management, workforce costing, production planning, analytics and video built as a single product... fourteen disciplines, one database, one interface, zero integration contractors.

Automated Floor Management

A-FMDS: The Operational Spine That Connects It All

FMDS (Floor Management Development System) is the proven lean discipline for running a shop floor: surface gaps, own them, fix them, repeat. The methodology is sound. The problem is it relies on the right leader being present and consistent every shift. A-FMDS (Automated Floor Management Development System) automates that discipline... so the system holds whether it's a Tuesday morning with a full crew or a holiday weekend with a skeleton shift.

Automatic Gap Detection
Every threshold breach, sensor alarm, and missed schedule becomes a tracked gap the moment it occurs... no one has to write it on a board.
Owned Problems, Not Open Discussions
Gaps promote to Problems with an owner, a due date, and a tracked lifecycle. Escalation fires automatically when nothing moves... the system holds people accountable.
The Closed Loop, Every Shift
Target → Gap → Problem → Action → Verified. A-FMDS runs that loop continuously... not just on mornings when the lean champion happens to be on the floor.
  Explore A-FMDS
Operational Truth in Real Time

What Sets ProAlert Apart from the Market

Most manufacturing software gives you operational information the next day when a report is run. ProAlert gives you operational truth in real time... so you can fix today's problems today, not read about them tomorrow.

$0
No Integration Layer to Buy
Maintenance, quality, procurement, asset compliance, planning and video built as one product on one database... eliminating the $50K–$200K integration contractor most plants pay to stitch four separate systems together.
Sensor to Signature, One Audit Trail
Machine stops → video captured → responder claims → work order created → parts deducted → reorder raised → RCA (Root Cause Analysis) recorded. Every step in a single database... no gaps, no disagreeing systems.
A Graph, Not a Tree
The Business Resource model is a directed acyclic graph, so a cell can roll up by geography, by legal entity and by product family at the same time... one hierarchy to maintain instead of three.
~$500
EdgeSense vs. $20K+ Middleware
Our industrial-grade Raspberry Pi edge node speaks PLCs (Programmable Logic Controllers) natively via Modbus, runs offline, and costs ~$500... replacing PLC middleware that typically runs $20,000 or more per line.
Video Tied to the Record
Event-triggered capture from any RTSP (Real Time Streaming Protocol) camera with pre- and post-event buffers, correlated to the operational record it belongs to... every failure has evidence.
1tap
First-Responder Claim
On the response coordination side, the first technician to claim locks the call and everyone else is released. Eliminates duplicate response and cuts wasted motion across the floor.
Complete Feature Library

Browse Every Feature Area

The fourteen operational disciplines are grouped below into the feature areas a buyer actually browses. Each one is a component of the same platform, on the same database... not a separate product or add-on. Click any card to see its full feature list. Maintenance management (CMMS) is bundled with ProAlert Core, and Quality ships with it. Materials, Aviation, OEE, Video, EdgeSense and ISO 55001 are licensed separately, and entitlement is enforced in the navigation itself.

Maintenance, Quality and Supply: The disciplines a plant normally licenses from three separate vendors.

CMMS

23 features
 NEW

Quality & Compliance

16 features
 NEW

Document Control

23 features
 NEW

Standard Work Templates

12 features

Asset Management

13 features
 NEW

Asset Lifecycle & Compliance

8 features
 NEW

Procurement & Supply Chain

9 features
 NEW

Materials & Inventory

8 features
Daily Management and the Production Plan: Running the floor to a plan, and closing the gap when it slips.
NEW

Production Planning & Scheduling

4 features

Shift Management

11 features
 NEW

Die-Driven Manufacturing

14 features
 NEW

Workforce Operations

10 features
 NEW

Kaizen & Continuous Improvement

7 features
Analytics, Evidence and Field Execution: What leadership sees, and what the crew carries.
NEW

Executive Dashboard

9 features

OEE Monitoring

14 features

Video Integration

14 features

Mobile App

22 features
Platform Foundation: The shared layer every other discipline is built on.

EdgeSense IoT

12 features

Administration

19 features

API & Integrations

16 features

Real-Time Intelligence

11 features
Response Coordination: Getting one qualified person to the machine, and recording what happened.

Response Coordination

14 features

Responder Tracking

7 features
 NEW

Safety & Emergency Broadcast

6 features
250+

Total features across all modules

14

Operational disciplines on one database

474

REST API operations for downstream systems

1

Database. One source of truth.

Ready to see the platform in action?

Book a 30-minute live demo... we'll walk through your specific plant-floor challenges.

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