You can't manage what you can't see. ProAlert gives every asset a live status that updates in under a second, with a priority hierarchy that eliminates ambiguity about which problem needs attention first.

Asset Configuration

  • Asset Master Data
    Name, description, GPS coordinates, and organizational hierarchy for every stationary asset.
  • BOBR (Building, Operation, Branch, Resource) Organizational Hierarchy
    Link assets to the Building > Operation > Branch > Resource hierarchy with multi-parent support.
  • Asset-Call Configuration
    Define which call types are available for each asset... prevents irrelevant calls from cluttering the floor.
  • Equipment & Detail Mapping
    Define equipment and detail options used in closure forms for structured failure classification.
  • Product Assignment
    Assign products manufactured on each asset to drive OEE (Overall Equipment Effectiveness) targets and cycle-time thresholds.
  • Cost Analysis FieldsNEW
    Hourly operating cost, depreciation rate, and profitability configuration per asset for cost-per-event analysis.
  • Generic Wear Meter SchemaNEW
    Track cumulative wear metrics (cycles, hours, strokes) and trigger maintenance when thresholds are reached.

Real-Time Asset Status

  • Unified Status Flags
    Down, Planned, ProductionWarning, HasDiscrepancy, SlowProduction, and LullInProduction... one consistent model.
  • Status Priority Logic
    ProductionWarning > Down > Planned > SlowProd > Lull > Scheduled > Running > Idle. Always unambiguous.
  • Discrepancy Detection
    ScheduledNotRunning, MachineRunningOeeOff, and GuiNotConnected flags surface hidden operational issues.
  • Production Timeline System
    AssetProductTimeline captures every run, downtime, and break segment for complete shift history.
  • Source Tracking & Diagram EditorNEW
    Link production sources (dies, tools) to CMMS assets with GPS marker diagram editor.
  • Complete Timeline History
    Full auditable history of all production sessions, status transitions, and events per asset.

See Asset Management in action.

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