16 features
Die-Driven Manufacturing
ProAlert's Die-Driven Manufacturing module manages die scheduling, cavity-level scrap monitoring, and Kanban workflow for metal stamping and injection molding environments where the tooling (not the machine) determines OEE (Overall Equipment Effectiveness) production targets and scrap thresholds.
In die-driven manufacturing, a machine running at 100% OEE with the wrong die is still a quality problem. ProAlert tracks production targets and scrap thresholds at the cavity level... so your metrics always reflect the actual tooling in the press.
Die Scheduling & Guidance
-
Die-Driven Scheduling UINEWSchedule production by die and tooling assignment... not just by machine and product.
-
Die-Grouped Mobile GuidanceNEWMobile app shows production guidance grouped by active die for operator clarity.
-
DieRun CRUD & FinalizationNEWCreate, track, and finalize die runs with tooling attribution and cavity counts.
-
Die Changeover Cost AnalysisNEWTrack changeover time and cost per die change for tooling ROI analysis.
-
Tooling Product TypeNEWDistinguish tooling-driven product types from standard products in scheduling and OEE.
Cavity & Scrap Monitoring
-
Cavity Scrap Threshold MonitoringNEWSet scrap thresholds per die cavity... alert triggers when cavity-level scrap exceeds tolerance.
-
Cavity/Source Attribution in ScrapNEWScrap entries attributed to specific die cavities for targeted corrective action.
-
Scrap Threshold Approval QueueNEWScrap events above threshold held in approval queue pending supervisor review.
-
Instant Scrap Email NotificationsNEWEmail notification fires the moment cavity scrap exceeds threshold... no waiting for report.
-
Violation Approval WorkflowNEWStructured approval workflow for threshold violations with corrective action documentation.
Kanban & Source Tracking
-
Kanban WorkflowNEWVisual Kanban board for die and tooling work-in-process management.
-
Die/Tool Selection on ProductionNEWOperators select active die/tool on production start... drives OEE thresholds and cavity attribution.
-
Diagram Editor with GPS MarkersNEWVisual floor layout editor with GPS markers for die storage and press assignments.
-
CMMS Photo FallbackNEWDie and tooling images fall back to CMMS asset photo when no dedicated die photo exists.
See Die-Driven Manufacturing in action.
Book a 30-minute live demo... we'll walk through your specific plant-floor challenges.