ProAlert · OEE Sandbox

Typical Shift

A shift is made of runs. Each run carries its own OEE; the shift totals the parts rather than averaging the percentages, so a twelve-minute trial lot cannot distort the day the way a four-hour run does.

Every percentage on this page is read against its world-class target: 94% availability, 92% performance and 98% quality, which multiply out to 85% OEE. At or above target is shown in green, below it in rose.

Scheduled
Guided walkthrough

First time on this page? The walkthrough moves through the shift one idea at a time and changes the board in front of you as it goes. Nothing is timed... you press Next when you are ready.

Shift
result
Availability 0% –
×
Performance 0% –
×
Quality 0% –
=
OEE 0% –
Schedule to
Actual
Schedulevs actual
Runsand planned stops
Downtimeas called
Chargedcounted once
Scrapwhen it happened
Run Planned: break, lunch, change over Downtime call Salvaged on planned time Not charged to a run, carried Scrap: manufacturing Rework Other Materials: not charged Scheduled not to run
Run Minutes Rate target Actual Scrap OEE Share
ProductStartStop PlannedUnplanOperation Cyc /hrUnits /cyc CyclesCyc /hrUnits MfgMatRwkOth APQOEE WeightRemove

ReasonStartStopMinutes Charged toAgainst that runRemove
ReasonTimeProduct runCategory UnitsAgainst qualityRemove
Availability · Shift
Run time–
Planned downtime–
Change over between runs–
Planned production time–
Downtime logged–
Concurrent, not double-charged–
Outside any run–
Unplanned charged–
Operation time–
0%
World class 94%–
Performance · Shift
Target cycle rate–
Actual cycle rate–
Cycles counted–
Target at operation time–
Units produced–
The machine counts cycles. Units per cycle turns them into parts. Performance sums the parts.
0%
World class 92%–
Quality · Shift
Scrap: manufacturing–
Scrap: materials–
Scrap: rework–
Scrap: other–
Materials scrap is supplier-caused. Shown, but not charged to Quality.
–
Good units–
0%
World class 98%–
OEE · Shift
–×–×–
0%
World class 85%–
Simple average of the runs–
–A 94% × P 92% × Q 98%