Transform Plant‑Floor Data Into Decisions That Matter
ProAlert delivers live Andon & OEE (Overall Equipment Effectiveness) monitoring from every machine, line, and plant... giving operators, managers, and executives a single source of truth, the moment it happens.
Your Data is Talking… Are You Listening?
Watch How ProAlert Transforms Your Shop Floor
ProAlert is already deployed at Reyes Hayashi Automotive and Reyes Hayashi Mexico... Hayashi Telempu joint-venture facilities in North America.
Give every level of your organization
the visibility to act... right now.
ProAlert was built for manufacturers who can't afford to wait for yesterday's reports. Our platform captures every Andon event, OEE deviation, and cycle-time anomaly in real time... pushing that intelligence from the shop floor to the boardroom without delay.
View moreAlert response time from event to notification
Continuous monitoring, around the clock
Reyes Hayashi Automotive... Hayashi Telempu joint-venture facilities... running ProAlert across North America.
OEE sustained at world-class level over multiple years
Scrap reduction from 2023 baseline to 2026
First-pass quality rate sustained
Downtime calls reduced from 2024 peak to 2026
Based on ProAlert deployment data... Reyes Hayashi Automotive
What Control Looks Like After Go-Live
“We reduced scrap, rework, and downtime within weeks of going live. ProAlert didn’t just give us data... it gave us control.”
The lean floor management discipline, automated.
FMDS (Floor Management Development System) is the proven lean approach to running a shop floor: surface gaps, own them, fix them, repeat. The discipline is sound. The problem is it depends on the right leader being present and consistent every shift. ProAlert's A-FMDS automates the discipline itself... so the system holds whether it's a Tuesday morning with a full team or a holiday weekend with a skeleton crew.
Every threshold breach, sensor alarm, and missed schedule becomes a tracked gap the moment it occurs... without anyone writing it on a board.
Gaps promote to Problems with an owner, a due date, and a tracked lifecycle. Escalation fires automatically if nothing moves... the system holds people accountable.
Target → Gap → Problem → Action → Verified. A-FMDS runs that loop continuously... not just on mornings when the lean champion happens to be on the floor.
What Sets ProAlert Apart
Most manufacturing software gives you operational information the next day when a report is run. ProAlert delivers operational truth in real time... so you fix today's problems today, not read about them tomorrow.
Andon & OEE Monitoring Built for Manufacturers
ProAlert captures downtime events, cycle-time deviations, and OEE metrics at the machine level... then consolidates that data into clear, actionable dashboards at every level of your organization.
- Real-time Andon event tracking with instant escalation
- OEE calculations... Availability, Performance, Quality
- Plant-to-HQ visibility in a single unified view
- Flexible data alignment across machines, lines & plants
Precision Monitoring. Zero Guesswork.
ProAlert's architecture connects directly to your existing equipment signals... no rip-and-replace required. Our lightweight edge devices and LAN-based server platform turn raw machine data into structured, actionable intelligence that stays on your network.
Edge Data Capture
Connect to PLCs, sensors, and I/O signals without replacing existing equipment.
LAN-First Architecture
Runs on your plant's local network. Your data stays on your infrastructure, under your control, with no internet dependency.
Instant Alerts
Push notifications, SMS, and escalation paths configured to your org structure.
OEE Analytics
Automated OEE scoring with trend analysis, loss-reason breakdowns, and benchmarking.
Flexible Configuration
Map data to your naming conventions, shift structures, and reporting hierarchies.
System Integration
API-ready connections to ERP, MES, CMMS, and BI tools you already use.
Align Shop-Floor Teams, Andon Events & Plants
Every plant runs differently. ProAlert lets you define how data is structured... mapping machines to lines, lines to departments, departments to plants... so your reports always reflect the way your business actually operates.
- Custom hierarchy mapping per facility
- Shift-aware reporting and aggregation
- Multi-plant roll-up views for corporate reporting
Built for Discrete Manufacturing
ProAlert is purpose-built for manufacturers where uptime and throughput drive the bottom line.
Automotive & Tier Suppliers
Monitor stamping, welding, assembly, and sub-assembly lines. Track JIS/JIT compliance and Andon pull events in real time.
Metal Fabrication
Capture press cycle times, tool change events, and shift OEE across every cell and line.
Plastics & Injection Molding
Detect short shots, cycle deviations, and mold-change downtime the moment they occur.
Multi-Plant Operations
Unify OEE and Andon data from multiple facilities into a single corporate dashboard.
Ready to see ProAlert in action?
Book a 30-minute live demo... we'll walk through your specific plant-floor challenges.