Andon & OEE (Overall Equipment Effectiveness) Monitoring
That Scales With You
From a single press cell to a 10-plant enterprise... ProAlert delivers consistent, real-time visibility at every level of your operation.
Andon trees are so... 1980s!
Traditional stack lights still tell you something is wrong. ProAlert tells you what happened, who needs to respond, how long the line has been waiting, and what action gets production moving again. It modernizes the classic Andon concept with live data, instant escalation, and plant-wide visibility.
- Replace line-of-sight alerts with actionable digital workflows
- Route events to the right team through mobile, desktop, and dashboard views
- Turn every Andon pull into measurable response and resolution data
- Modernize without changing the way your floor teams already work
From Machine Signal to Management Dashboard... in Seconds
ProAlert captures raw I/O signals from your equipment and transforms them into structured operational data. Andon events, OEE calculations, and cycle-time deviations are available in your dashboard before the operator finishes their next cycle.
- Sub-second event capture and transmission
- Role-based dashboards for operators, supervisors, and executives
- Live floor map with color-coded machine status
- Historical drill-down to any event on any machine
Keep Every Response Moving, From Material Calls to Emergency Alerts
PAM: ProAlert Mobile
Material requests, changeovers, downtime events, and support calls are pushed straight to the right people. Team members can claim tasks, add notes, and close the loop without leaving the floor blind to what happens next.
- Mobile alerts for material requests, changeovers, and downtime events
- Claim tasks instantly so teams know who is responding
- Add notes that stay attached to the event history
Emergency "Seek Shelter" Mode
When safety is the priority, ProAlert switches from production alerts to site-wide emergency communication. One tap launches alarms, maps, and clear instructions so every team member sees the same message immediately.
- One-tap emergency broadcast mode
- Alarm, map, and instruction delivery in one workflow
- Safety-focused messaging built for urgent response
Seven Modules. One Platform. One Login.
Every ProAlert deployment includes the full set of core modules... no picking and choosing, no extra licenses. They share a single database, a single interface, and a single audit trail.
Smart Alerts
Push notifications to iOS, Android, and Windows in sub-seconds. Role-based targeting puts the right alert in front of the right person every time. Claim workflow prevents duplicate responses and closes every event with a full audit trail.
OEE Analytics
Availability, Performance, and Quality calculated live from machine data... not batch-processed at month end. Drill down to any individual incident, downtime event, or shift period from the same dashboard.
CMMS (Computerized Maintenance Management System)
Work orders created directly from alerts or manually. Preventive maintenance scheduling, asset registry with full maintenance history, and spare parts inventory... all integrated with the alert workflow.
Materials Management
BOM (Bill of Materials)-aware part requests filtered by routing stage so workers only see parts relevant to their current operation. GPS tracking of material handlers and PIN-verified delivery confirmation eliminate duplicate trips and missing materials.
Quality Tracking
Scrap logged at the point of creation, not at shift end. Defect heat maps and pattern analysis surface chronic issues before they compound. FMEA (Failure Mode and Effects Analysis) integration and real-time Quality score keep quality teams ahead of problems.
Kaizen (Continuous Improvement)
Employees submit improvement suggestions directly from the floor. Review and approval workflow, tiered incentive program, and ROI tracking for implemented improvements turn front-line ideas into measurable results.
EdgeSense IoT
Raspberry Pi edge devices connect directly to machines for automatic cycle counting and state detection. Indoor positioning network tracks responder locations and shows ETA (Estimated Time of Arrival) in real time... no wiring of new sensors required on compatible equipment.
Extend ProAlert When You're Ready
ProAlert core covers the full production intelligence workflow. These add-on modules are available for facilities that need additional capabilities.
VMS: Video Management AVAILABLE NOW
Connect any RTSP (Real Time Streaming Protocol)-compatible IP camera to ProAlert. When an alert fires, VMS automatically captures a pre-event buffer and links the clip to the call log and work order... so technicians see exactly what happened, not just what was logged. No proprietary hardware required.
- Any IP camera with RTSP output
- Pre-event buffer capture on every alert
- Footage linked natively to call logs and work orders
- Historical search from Pareto and reliability reports
RIX: Real-Time Intelligence eXpert COMING SOON
An AI layer built on top of ProAlert's SQL Views. RIX provides guided decision trees for work order creation, tribal knowledge capture, and real-time pattern detection... turning your team's collective experience into institutional memory that stays with the company even as people retire.
- AI-guided work order decision trees
- Tribal knowledge capture and preservation
- Real-time scrap and downtime pattern detection
- Read-only SQL View architecture... AI cannot modify data
Configured for the Language Your Team Works In
Each work center can be set to the operator's preferred language so instructions, prompts, and call workflows stay clear under pressure. English and Spanish are already in use, with additional languages available as needed.
English Work Center View
Operators and team leads see calls, statuses, and production prompts in the interface language they use every day.
Spanish Work Center View
Localized buttons, prompts, and notes reduce hesitation during downtime, quality events, and support requests.
Configured to Your Plant Structure... Not the Other Way Around
ProAlert maps to your existing hierarchy: machines roll up to lines, lines to departments, departments to plants. Custom naming conventions, shift schedules, and production targets are all configurable without professional services.
- Unlimited machine, line, and department groupings
- Shift-aware aggregation and reporting
- Custom production target settings per line or machine
- User-defined loss reason codes and categories
See the platform on a live plant-floor dataset.
30-minute demo tailored to your industry and scale.