Built for Discrete
Manufacturing
ProAlert is purpose-built for manufacturers where every minute of uptime drives the bottom line. We serve the industries where Andon and OEE (Overall Equipment Effectiveness) visibility matter most.
From Tier-1 Automotive to Multi-Plant Enterprises
ProAlert customers range from single-facility job shops to global manufacturers with dozens of plants. What they share is the need for real-time operational visibility... and the competitive pressure to eliminate unplanned downtime.
Andon-Native Monitoring for Automotive Production
Automotive and Tier-1/2 suppliers operate in environments where Andon systems are core to the production model... but traditional Andon boards only alert the floor supervisor. ProAlert extends that visibility to every level of the organization, and adds OEE context to every event.
- JIS / JIT production tracking
- Stamping, welding, assembly, and sub-assembly line monitoring
- Andon pull-event logging with response-time tracking
- Customer-specific OEE reporting formats
Press & Fabrication Cell Visibility
Metal fabrication shops run on cycle time and uptime. ProAlert captures every press stroke, tool change, and unplanned stop... giving production managers the data they need to maximize throughput and identify chronic loss sources.
- Press cycle time monitoring with UPH tracking
- Tool-change and die-change downtime classification
- Shift-by-shift OEE for every cell
- Scrap and rework event tracking
Cycle-Level Monitoring for Injection Molding
Injection molding profitability lives and dies on cycle time consistency. ProAlert detects short shots, cycle deviations, and mold-change events the moment they occur... and pushes that data to the right person before a quality issue becomes a production crisis.
- Shot-cycle time monitoring per machine
- Short-shot and reject event logging
- Mold-change and color-change downtime tracking
- Cooling and cure-time deviation alerts
Enterprise Visibility Across Every Facility
For manufacturers with multiple plants, ProAlert provides a unified corporate view without sacrificing plant-level detail. Operations leaders can benchmark performance across facilities, identify systemic issues, and drive best-practice sharing... all from a single dashboard.
- Unified corporate OEE dashboard across all plants
- Plant-to-plant performance benchmarking
- Cross-facility Andon response-time analysis
- Centralized reporting with plant-level drill-down
Traceability and Audit Trails for Highly Regulated Production
Aerospace and defense manufacturers operate under strict traceability requirements. ProAlert's complete audit logging captures every action, every response, and every deviation... so compliance documentation is a byproduct of normal operation, not a separate effort.
- Full audit trail on every alert, claim, and work order
- Scrap and nonconformance logging at point of creation
- CMMS (Computerized Maintenance Management System) with maintenance history for airworthiness documentation
- Role-based access control with hierarchical permissions
FDA 21 CFR Part 11 Ready, Out of the Box
Medical device manufacturers need electronic records that are trustworthy, tamper-evident, and auditable. ProAlert's audit-complete architecture logs every change with timestamp, user identity, and prior value... meeting the foundational requirements of 21 CFR Part 11 without custom development.
- Electronic records with full audit trail
- PIN-verified material delivery and defect logging
- FMEA (Failure Mode and Effects Analysis) integration and defect heat map analysis
- Role-based access with configurable GDPR data controls
Sanitation Workflows and Real-Time Quality Holds
Food and beverage production demands fast response to quality deviations and clear sanitation accountability. ProAlert pushes quality holds and sanitation workflow alerts to the right people instantly... with logged response times, confirmed completions, and a full paper trail for HACCP (Hazard Analysis Critical Control Points) audits.
- Sanitation and CIP event tracking with completion confirmation
- Quality hold alerts with instant mobile escalation
- Scrap and rework logging for yield analysis
- Shift OEE and downtime data for line efficiency reporting
SMT Line Monitoring and Component Traceability
Electronics production runs on tight cycle times, precise quality tolerances, and complex component tracking. ProAlert captures SMT line events, cycle deviations, and defect patterns in real time... and EdgeSense IoT integrates directly with machine signals for hands-free cycle counting.
- SMT and through-hole line cycle time monitoring
- Component shortage alerts via BOM (Bill of Materials)-aware materials management
- Defect logging and heat maps for first-pass yield analysis
- EdgeSense IoT for automatic cycle counting without operator input
Don't see your industry listed?
If you run a production environment with machines and operators, ProAlert likely fits. Let's talk.