Andon & OEE Monitoring
That Scales With You
From a single press cell to a 10-plant enterprise... ProAlert delivers consistent, real-time visibility at every level of your operation.
Andon trees are so... 1980s!
Traditional stack lights still tell you something is wrong. ProAlert tells you what happened, who needs to respond, how long the line has been waiting, and what action gets production moving again. It modernizes the classic Andon concept with live data, instant escalation, and plant-wide visibility.
- Replace line-of-sight alerts with actionable digital workflows
- Route events to the right team through mobile, desktop, and dashboard views
- Turn every Andon pull into measurable response and resolution data
- Modernize without changing the way your floor teams already work
From Machine Signal to Management Dashboard... in Seconds
ProAlert captures raw I/O signals from your equipment and transforms them into structured operational data. Andon events, OEE calculations, and cycle-time deviations are available in your dashboard before the operator finishes their next cycle.
- Sub-second event capture and transmission
- Role-based dashboards for operators, supervisors, and executives
- Live floor map with color-coded machine status
- Historical drill-down to any event on any machine
Keep Every Response Moving, From Material Calls to Emergency Alerts
PAM: ProAlert Mobile
Material requests, changeovers, downtime events, and support calls are pushed straight to the right people. Team members can claim tasks, add notes, and close the loop without leaving the floor blind to what happens next.
- Mobile alerts for material requests, changeovers, and downtime events
- Claim tasks instantly so teams know who is responding
- Add notes that stay attached to the event history
Emergency "Seek Shelter" Mode
When safety is the priority, ProAlert switches from production alerts to site-wide emergency communication. One tap launches alarms, maps, and clear instructions so every team member sees the same message immediately.
- One-tap emergency broadcast mode
- Alarm, map, and instruction delivery in one workflow
- Safety-focused messaging built for urgent response
Everything You Need to Eliminate Blind Spots
Andon Event Management
Capture every pull-cord activation, machine fault, and quality hold. Auto-escalate unacknowledged events through your defined response chain.
OEE Calculation Engine
Automatically calculate Availability, Performance, and Quality from live machine data. No manual entry... no end-of-shift guessing.
Cycle Time Monitoring
Compare actual vs. standard cycle times in real time. Receive alerts when any machine drifts outside tolerance.
Downtime Classification
Log downtime by category... mechanical, changeover, quality, operator. Build a loss-reason library that drives your CI efforts.
Shift & Daily Reports
Automated shift summaries delivered to supervisors and managers... no spreadsheets, no manual compilation.
Enterprise Roll-Up
Aggregate data from all plants into a single corporate dashboard. Compare performance across facilities with a single click.
Multi-Channel Alerts
Push notifications, SMS, and email alerts. Configure escalation paths so the right person is always notified first.
Mobile-Ready Dashboards
Full visibility from any device. Managers on the floor and executives in the boardroom see the same live data.
API & Integrations
Open REST API connects ProAlert to your ERP, MES, CMMS, or BI platform of choice.
PAM: ProAlert Mobile
Instant mobile alerts keep operators, support teams, and supervisors connected to live production issues anywhere on the floor.
Emergency Broadcast Mode
One-tap "Seek Shelter" triggers a site-wide emergency alert with alarms, evacuation maps, and instructions... because safety can't wait for a meeting.
Multi-Language Support
English and Spanish supported natively. Each work center configured to the operator's preferred language. Additional languages available on request.
Configured for the Language Your Team Works In
Each work center can be set to the operator's preferred language so instructions, prompts, and call workflows stay clear under pressure. English and Spanish are already in use, with additional languages available as needed.
English Work Center View
Operators and team leads see calls, statuses, and production prompts in the interface language they use every day.
Spanish Work Center View
Localized buttons, prompts, and notes reduce hesitation during downtime, quality events, and support requests.
Configured to Your Plant Structure... Not the Other Way Around
ProAlert maps to your existing hierarchy: machines roll up to lines, lines to departments, departments to plants. Custom naming conventions, shift schedules, and production targets are all configurable without professional services.
- Unlimited machine, line, and department groupings
- Shift-aware aggregation and reporting
- Custom production target settings per line or machine
- User-defined loss reason codes and categories
See the platform on a live plant-floor dataset.
30-minute demo tailored to your industry and scale.